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Question:
Is the Oil Smart® Switch
certified?
Answer:
Yes the Oil Smart Switch is a
patented technology,
Underwriters Laboratory Marine
Listed, and CE
Certified.
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Question:
How does the technology work?
Answer:
Sensing is accomplished
by measuring the dielectric
constant of the medium (water or
oil) at the sensor.
To prevent cycling the
pump off and on, the switch has
two sense points (one to control
the water level for pump turn on
and one to turn the pump off). These two independent sensors connect to a logic circuit, which
works as follows:
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When
the water reaches the
top sensor the Oil Smart
Switch will turn the
pump on. |
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When
the water is pumped down
and the lower sensor is
uncovered it will turn
the pump off. |
If
oil is present on the lower or
top sensor it will not activate
the Oil Smart Switch. If oil were totally covering our switch it would not activate or
harm the switch in any way.
As water enters the
structure and eventually covers
both sensors the Oil Smart
Switch will turn the pump on,
the pump would remain on until
the off sensor detects oil or no
more water, the Oil Smart Switch
would then turn the pump off
before pumping out the oil.
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Question:
Is the Oil Smart® Switch a
dielectric continuity type switch?
Answer:
No, the Oil Smart® Switch is a
capacitive type composed of solid-state
circuitry totally encapsulated
in a plastic case.
The technology can be
described several ways:
1.
A proximity sensor circuit
operation.
The medium measured
(water or oil) does not have to
actually touch an exposed
sensor.
A major advantage of our
product is the sensor can be
exposed or not, and the water is
not used as the conductor
between the exposed sensors, un
like the troublesome continuity type.
2.
A capacitive sensor.
A field is generated and
the sensors measure the
dielectric value off the
faceplate of the switch or an
extended stainless steal rod.
3.
A dual mode oscillator.
The method used in
generating the field that
measures the dielectric value.
The Oil Smart Switch is
set to operate at a dielectric
value of 50, the lower range of
tap water.
Oil has a smaller
dielectric value that is why
it’s used as an insulating
material in electric apparatus.
Oil will not cause our
switch to operate or harm it any
way.
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Question:
Can the distance between on and
off be extended?
Answer:
Yes This is commonly called the
dead span, as mentioned above a
stainless steel rod is used as
the off sensor allowing for a
dead span up to six inches
(6”).
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Question:
Can the exposed rod cause
electrolysis while exposed in
the water?
Answer:
No as mentioned, the sensor is
capacitive not dielectric. There
is no electron flow with a
capacitive switch.
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Question:
Is maintenance required?
Answer:
Yes the face of the switch
should be clean of metallic
materials i.e.: dirt, salt,
metal, or soap products.
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Question:
How far will the switch allow
the water to be pumped down?
Answer:
This depends on several items
i.e.: size of pump, size of
impellor, is there a check valve
on the discharge line?,
however, Install the Oil
Smart® Switch so the bottom of
the stainless steel rod (off
level) is above the intake
grates of the pump, two inches
(2”) or more, this varies by
the size of the sump and water
back flow, if installation is
too low, the pump will suck air
before the water is below the
off sensor or the back flow of
the plumbing water after pump
shut down will cycle pump on and
off.
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Question:
Can the switch be mounted to the
pump?
Answer:
Yes a plastic zip lock can be
used to mount the switch
directly to the pump as long as
the off sensor is above the
intake grates of the pump, if
the pump is too small we
recommend mounting to the water
outlet plumbing.
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Question:
Will the standard 120volt Oil
Smart® Switch operate a 1 HP power motor?
Answer:
Yes the standard stand-alone 120volt
Oil Smart® Switch is
rated at 30 amps and will
operate any pump up to 1 HP.
Simplex and duplex panels are
also available. The duplex
panels are single phase or three
phase good for up to 10HP.
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Question:
Will extreme cold or heat,
effect, the switch?
Answer:
yes the switch is rated between
0°
and 160°F.
High temperature will distort
the plastic housing and greatly
lower the load ability of the
unit. Extreme cold, if the
switch becomes submerged in ice
with a high dielectric value,
the switch would not turn off,
however, in this condition the
pump or any other type operation
would not operate properly.
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Questions
Relating to Laboratory Tests
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The
following procedure is offered
as a result of customer
questions relating to laboratory
tests. The new technology as you
know, is a capacitive type
controller with the sensitivity
factory set for field
conditions, at a dielectric
value of approximately 50, some
ordinary tap water will not
trigger the switch.
There has been some
difficulty testing with non-
conductive water (Distilled
Water).
TESTING
AND INSTALLATION OF
THE OIL SMART SWITCH
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DO
NOT
Use distilled water |
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DO
NOT
Use soft water |
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DO
NOT
Use filtered water |
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DO
NOT
Test in a small glass
jar or beaker |
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DO
NOT
Emulsify or mix the oil
and water with a mixer |
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USE
Ordinary tap water (must
be un-filtered) with a
dielectric value higher
than 50 |
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USE
Water from actual field
conditions, is best |
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USE
A bucket or tank that
will allow at least a
2" clearance from
the switch faceplate |
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USE
Any hydrocarbon
by-product on the water
(even common cooking or
vegetable oil) |
The
"ON" position
is the small sensor
The
"OFF" position
is the bottom of the long stainless
steel sensor
Install
the Oil Smart Switch so the
bottom of the stainless steel
rod (off level) is above the
intake grates of the pump,
2" or more, this varies by
the size of the sump and water
back flow, if installation is
too low the back flow of
plumbing water after pump shut
down, will cycle on and off.
The
INITIAL INSTALLATION
should be in a clean
environment, clear of mud and
all metallic debris
CLEAN STRUCTURE requires
minimum switch maintenance for a
trouble-free operation
Install
the switch in a manner that the
on and off sensors clear any
metallic material (earth, mud,
concrete, and all metal) by a
minimum of 1".
PORTABLE
PUMPS: be sure to clean the
switch before and after pumping
each structure.
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